Custom Torque Testers

ST-LAB Bottle Cap Torque Tester with Automated Cap Feeding

We often customize torque testers to fit customer specifications. One example is shown below, an ST-LAB with automated cap feeding mechanism. The system can automatically measure the release torque of the supplied caps, then immediately retorque them. The cap feeding mechanism is driven by a servo/stepper motor. Feeding, discharge and testing are fully automatic. Results can be automatically transferred to an SPC software through the built-in serial port.

ST-Lab Torque Tester with Starwheel

ST-S3 Bottle Cap Torque Tester -- Child-Resistant Cap Tightening Application

In this application the ST-S3 torque tester is used to tighten caps to a setpoint (19 lbf.in). The clamping block concept demonstrated in the movie has a big advantage to any other clamping styles: it allows the container to float when a loose cap is tightened on a container. (Without this “floating” feature -- depending on the thread pitch, materials and test type -- considerable amount of friction may be introduced in the torque measurement. Please note, this type of clamping device is not compatible round containers.

ST-S3 Torque Tester

ST-120 NEMA4x Bottle Cap Torque Tester -- Benchtop Retorquer

SureTorque customized the ST-120 for a medical device manufacturer. The customer asked us to build a benchtop capper withstanding cleaning with strong chemincal solutions and calibration traceable to NIST. In response we designed and built a stainless steel, washdown, NEMA4x version of the ST-120 torque tester. Per customer spec, all controls are built inside the head enclosure to eliminate the operators changing settings. Multi-color indicator is provided for status updates. Dual activation safety start and product specific clamp designs allow 100% safe actuations. Utilizing off the shelf strain gage based transducer and PLC, should the customer require further customization or service, we can easily adapt the machine to the new specs.
The custom machine SS container and cap tooling allows the container to float when a loose cap is tightened on a container.

ST-120 NEMA4X Benchtop Capper

SST-LAB Bottle Cap Torque Tester -- Monitoring the Torque of a Magnetic Capper Chuck

In this torque testing application a servo driven torque tester is used to monitor the torque of a magnetic chuck of a capper. Rotation based measurement allows torque monitoring for multiple rotations at a programmable speed. Torque profile is set to apply constant torque. Real-time torque data can be captured and transferred to a PC. Click on this link to see the measurement report.

SST-LAB Torque Tester - torque monitoring

ST-120 Bottle Cap Torque Tester -- Testing a Catheter Flow Controller

Per user requirement specifications we modified our ST-120 torque tester to allow accurate torque application on the flow controller. This project was challenging due to the unique shape of the medical device assembly and the low application torque range. We designed and built an auto engaging “zero” topload collet a unique interface board to allow accurate torque measurement.

ST-120 Bottle Cap Torque Tester - Catheter Flow Controller Application